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茂名石化:創新改造提升機泵運行效率

  “劉工,經過你改造后的我的包機的循環水泵J4221/22再也沒有因滴漏問題,太感謝你了!泵し植扛邏很囬g二班外操龔文球在現場對包機進行每周常規維護時剛好碰頭在現場巡檢的設備員劉煜忍不住豎起大拇指。

    茂名石化為了提升班員自主管理現場機泵,推行每一位班員負責裝置1-2臺機泵的日常維護工作。但1號高壓裝置循環水泵J4221/22機封經常出現循環水滴漏的問題,造成現場的低標準問題。

    龔文球帶著問題找到了設備員劉煜,尋求解決方法。劉煜急班組職工所急,主動創新,通過對該機泵進行解體研究以及翻查相關資料,發現滴漏問題是該機泵的機封形式不合適。該機封原設計靜環是四氟板,動環是石墨材質,靜環材質偏軟,機泵運行中靜環會受到磨損。由于彈簧緊力的存在,運行中未泄露,開停后磨損的部位反而因彈力消失會使密封失效,拆解檢查發現靜環磨損約0.5mm。本文由上海超樂磁力泵轉載發布;上海超樂主要生產高溫磁力泵,自吸式磁力泵,氟塑料磁力泵,塑料磁力泵,氟塑料自吸磁力泵;不銹鋼磁力泵,磁力旋渦泵,管道磁力泵,立式磁力泵,臥式磁力泵,襯氟磁力泵等,咨詢或訂購磁力泵歡迎聯系。

    如果能將該機封的材質更換,加強機封的強度,應該能解決該問題。劉煜通過多方面研究決定采取將原本的四氟靜環改造成碳化硅,機封的材質得到增強,。同時他創造性提出設計增加一條機封沖洗線,將附著在機封上的雜質定期清理,避免雜質損壞機封。

    在近期的檢修中,劉煜將該改造方案實施了。經過改造后該機泵的機封使用正常,杜絕了滴漏的難題,延長了機泵的壽命,極大方便了職工的日常維護,受到職工的點贊。(梁寶文)

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